Engineered Systems

AUTOMATIC BLASTING SYSTEM IM/ABS

The Dry Ice Blasting system is a completed system for the automatic operation of dry ice blasting, in cabin, through reciprocator, rotating/inclinable platform and with auto-production of solid CO2 pellets.
With the Dry Ice Blasting system is possible to use all models of M.E.C. blasters and all types of barrels and nozzles on the robot gun.

TECHNICAL DATA:
Room useful dimensions = 4200 x 5000 x h 3500 mm.
Doors opening = 2500 x h 2500 mm
Air flow of dust remover = 7000 mc/h
Dust filtration grade = < 5 mg/mc
Noise reduction = > 40 dB(A)
Installed power = 14 KW
Electric power = 380 V 50 Hz
Software = PLC Allen-Bradlel
Cartesian reciprocator axles = 6 grades of liberty
Useful courses of axle X = 2000 mm.
Useful courses of axle Y = 1800 mm
Useful courses of axle Z = 500 mm
Reciprocator inclination = 0°¸45°
Vertical wrist translation = ± 30°
Horizontal wrist translation = ± 30°
Translating weight = 10 kg
Max power of the nozzle = 400 N
X & Y axles translation speed = 3 m/min
Z axles translation speed = 1 m/min
Rotating platform capacity = 8000 kg
Platform inclination = 0°÷45°
Platform rotation = 0°÷180°
Visual control system = high solution coloured video camera
CO2 detector = alarm at 1500 ppm
Pellets diameter = Ø 3 mm. cylindrical for blasting
Pellets length = 5÷10 mm. Ø3
Productivity = 30÷80 kg/h (adjustable)
Electric power = 3 KW at 6 poles
Electrical supply = 380 V 50 Hz
Dimensions = 1750 x 550 x h 1350mm
Weight = 290 kg
Liquid CO2 entry pressure = 12 ¸ 21 bar
Liquid CO2 purity = max 66 ppm of H2O
Liquid CO2 feeding pipe = Ø ¾” insulated
CO2 exhaust pipe = Ø 2”

Supply:
- Cabin completed with automatic dust remover
- Sequencer for filter cleaning
- Illumination system
- Cartesian reciprocator Rotating/inclinable platform
- Visual control system
- Commanding pulpit
- CO2 gas detector
- Pelletizer P100E
- Die plate Ø3 mm.
- Maintenance kit
- Flexible connection P100E – MB
- Automatic control system of pellets quality
- Microblast / AL
- "Coax" gun with con gun tubes of 15 m and cylindrical nozzle
- Timed pneumatic agitator
- Greasing kit
- User' s guide

All systems are custom configured based on the application.

Automatic equipment IM/BRQ

For the sanitization and the rejuvenation of the barrel.

Technical data:
Barrels treated = Barriques 220 – 230 lt
Automatic working cycles = n. 2 – sanitization and rejuvenation
Production = 2.5 – 3 barrels per hour
Dry ice consumption = 15 ÷ 20 kg/barrel
Air compressed consumption = 4.2 m3/h at 7 bar
Results = Brettanomyces and lactic bacterium elimination
Removal = 1 mm old toasted wood
Dimensions = 4 x 2.2 x h2 mt
Weight = 1450 kg
Air connection = 1” Gas
Electric connection = 400V-3F+T
Safety = Anti-intrusion, soundproofed, accidentprevention, anti-pollution box
Aspiration / filtration system = Automatic
Atmosphere emission = according to the law 152 – powder < 5 mg/m3
Conformity certification = CE
Microbiological certification = CRA – CNR
Uninterrupted operation = 24h / 24h

Characteristics:
Palletized box, loadable on van
PLC controlled equipment and Touch Screen
Pre-installed and customable programs
Single hose and dual hose blaster
Application reciprocators at 6 degree of freedom
Safety doors / opening
Cycle time 20 – 25 minutes per barrel
Manual work limited to barrel load/unload
System fully customizable

Automatic equipment IM/FXX

Directly on the production line.

Benefits:
Uninterrupted operation 24h/24h
No contact with dry ice pellets
The only manual operation is the replacement of container,
which serves as a pellet hopper system
Pellets capacity from 20 to 80 kg/h
System monitored and managed continuously on all physical and functional parameters
No contact of pellets with the humidity of the air
Venturi double hose blasting technology of dry ice pellets launching or single hose pressurized

Technology advantages:
Fully automatic machine
Manual or controlled by a program operation
Weighing and continuous setting of the CO2 pellets flow (20 to 80 kg/h)
Continuous operation for long time. A 100 kg tank had an average autonomy
of 2 hours at a rate of 45 kg/h
Interchangeable tank
Measurement of the substrate temperature
Integration and external control possible. Digital inputs, Profibus, on demand
Shelf life of CO2 pellets in the tank up to 48 hours

Applications:
Cleaning, degreasing and de-oxidation of surfaces before undergoing a surface treatment
Cooling system integrated in the process

All systems are customable according on the application.

Automatic equipment IM/TYR

Cleaning of tyres’ moulds.

Benefits:
Fully automatized
Cleaning for every kind of tyres’ moulds
Accident-prevention, soundproofed and anti-pollution box
Transportable with forklift
Programmable cycles

Supply:
1) Soundproofed module “BOX PT”
2) Anthropomorphic robot ABB-COMAU-KAWASAKI
3) Aspiration and filtration system AIR – AF
4) Dry ice pellets blaster MB MONO – CRH+S
5) Balancing and positioning system with box press: SAMP LASER

Silent Box

TECHNICAL DATA:

Internal useful dimensions = 1100 x 1100 x h 1100 mm.
Operating platform dimensions = Ø 1000 mm.
Dust filtration grade = < 5 mg/mc
Sound level for the operator = 80/85 dB(A)
Noise attenuation = ca. 30 dB(A) at 7 bar
Operating platform capacity = 400 kg
Air aspiration = fino a 1000 mc/h
Installed power = 1,5 Kw
Electric supply = 380 V50 Hz

Supply:

- Sound-proof cabin
- Rotating platform for cleaning work
- Air aspiration and filtration system
- Users's guide
- Usable with all types of Microblast
- Containment for contamination and dangerous substances removing

Optional:

- OPERATING PLATFORM WITH ELECTRIC-MACHANICAL ROTATION
- CO2 LEVEL DETECTOR IN THE WORKING AREA

Sound-insulated equipment Blast room CA/BR